Commercial Vehicle Cooling and Heating System Repairs

Radiators    ~    Fuel Tanks    ~    Heaters    ~    Oil Coolers   ~    Intercoolers    ~    Heat Exchangers   ~   Air Con   ~   Number Plates

Radiators  

The first job is to pressure test, flow test and visually check the radiator to diagnose the problem. 

The test results will determine which of the following options are appropriate. 

​Build:

  • Build a new copper and brass replacement radiator, which is repairable if future damage occurs. Usually replaces an aluminium radiator, which is non-repairable.

See our Commercial Radiator Repair page for photos of commercial vehicle radiators our repairers have worked on

Fuel Tanks and Adblue Tanks

We test, clean out, repair and build new fuel tanks and adblue tanks for the majority of commercial vehicles

Repair work on fuel tanks include:

  • Decontamination - cleaning out old solidified fuel etc. to avoid contamination of new fuel

  • Removal of debris to eliminate debris getting in to the fuel system

  • Repairing small holes to prevent fuel leaking

  • Patching larger holes

  • Making new fuel tanks using sections from the old fuel tank

  • Repairing and rebuilding fuel tanks made from most materials including stainless steel, aluminium and steel. 

See our Fuel Tank Repair page for photos of commercial vehicle fuel tanks our repairers have worked on

Heaters

Heaters in the passenger area of commercial vehicles and also the cab section of a commercial vehicle can be tested and repaired in both of our workshops. Test results will help determine which of the following options is most appropriate in resolving the heating issue.​

​Build:

  • Build a new copper and brass heater to replace an aluminium and plastic unit

See our Heaters page for photos of commercial vehicle heaters our repairers have worked on

Oil Coolers

After testing the oil cooler, the following resolutions will be considered​

​Build:

  • Custom build a replacement oil cooler

See our Oil Coolers page for photos of commercial vehicle oil coolers our repairers have worked on

Intercoolers

After testing the intercooler, the following resolutions will be considered​

​Recore / Rebuild:

  • Fit a new core

See our Intercoolers page for photos of commercial vehicle Intercoolers our repairers have worked on

Heat Exchangers and Tube Stacks

Repairs to Heat Exchangers and Tube Stacks involve:

  1. Stripping the heat exchanger, removing the tube stack, 'o' rings and gaskets

  2. Visually checking the components

  3. Replacing with new 'o' rings and gaskets, where necessary

  4. Repairing the casing of the heat exchanger, where possible

  5. Independently testing the tube stack

  6. Rod out the tube stack, where required

  7. Re-assemble heat exchanger unit

  8. Retest

See our Heat Exchangers page for photos of commercial vehicle heat exchangers our repairers have worked on

Air Conditioning

We can supply the following for the majority of commercial vehicles:

  • New Condensers

  • New Evaporators

  • New Compressors

  • New Switches

Number Plates

We are Registered Number Plate Suppliers and produce a range of number plates for all types of commercial vehicles.

Cost, longevity and time scale are important factors for the customer to consider before giving us the go-ahead to carry out any work.

We're the cool radiator people who keep the South West (and beyond) moving !!

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